Yes, power banks containing lithium-ion batteries must be packed in your carry-on hand luggage and are prohibited in checked baggage due to fire.
You pull up to the security conveyor with a packed suitcase and a power bank stuffed in your checked bag. It seems logical — more gadgets in the bag, less to carry through the terminal. Then you hear the agent: “Sir, we need you to open your suitcase.”
It turns out power banks live under a different rule set than most electronics. The short answer is straightforward, but the details around watt-hour limits, airline policies, and packing requirements can trip up even frequent flyers. Here is what you need to know before your next trip.
TSA Rules For Power Banks In Hand Luggage
The Transportation Security Administration (TSA) explicitly requires that portable chargers or power banks containing a lithium-ion battery be placed in carry-on bags. They are not allowed in checked luggage under any standard circumstances.
The regulation covers all spare lithium batteries, which includes not just power banks but also phone chargers and external battery packs. If the device contains a lithium-ion cell and is not installed in a device inside the bag, it must travel with you in the cabin.
This rule is consistent across U.S. airports and aligns with international guidelines from the International Civil Aviation Organization. Airlines flying out of the U.S. follow the same baseline — though some add their own caps, as you will see later.
Why Power Banks Can’t Go In Checked Bags
The ban exists for one critical reason: fire risk. Lithium-ion batteries can overheat and ignite, especially if damaged or short-circuited during baggage handling. A fire in the cargo hold is far harder to detect and extinguish than one in the cabin.
Here is what makes checked luggage a poor environment for these batteries:
- Compressed and jostled cargo: Suitcases stacked in the hold experience pressure shifts and impacts that can damage battery casings.
- No immediate crew access: A fire in the cargo compartment relies on automated suppression systems; flight attendants cannot reach it.
- High potential for thermal runaway: Once a lithium-ion battery starts overheating, it can rapidly ignite nearby cells, creating a chain reaction.
- International consensus: The FAA, IATA, and European Aviation Safety Agency all prohibit loose batteries in checked bags.
- Crew training: Cabin crews are trained to handle battery fires with special containment bags and fire-resistant gloves — resources not available in the hold.
Putting the power bank in your carry-on lets you and the crew respond immediately if something goes wrong.
Watt-Hour Limits You Need To Know
The key metric for TSA compliance is the watt-hour (Wh) rating, not milliamp-hours (mAh). A 20,000 mAh power bank at 3.7 volts works out to about 74 Wh, which is well under the standard 100 Wh limit. The TSA’s TSA power bank definition makes it clear: any device under 100 Wh is permitted without special approval.
Between 101 and 160 Wh, you need airline approval — and you can carry a maximum of two such batteries. Anything above 160 Wh is prohibited entirely. Most consumer power banks fall under 100 Wh, but high-capacity models (30,000 mAh and above) often cross the line.
A helpful conversion example from consumer reports: a 27,000 mAh power bank at 3.7 volts equals roughly 99.9 Wh, just squeaking under the threshold. Always check the printed label on the device; if the Wh rating is missing, you can calculate it as (mAh ÷ 1000) × voltage.
| Capacity Range (Wh) | Carry-On Rule | Checked Bag Allowed? |
|---|---|---|
| Up to 100 Wh | Allowed without approval; unlimited quantity | No |
| 101–160 Wh | Requires airline approval; max 2 per passenger | No |
| Over 160 Wh | Prohibited in carry-on and checked | No |
| 20,000 mAh (≈74 Wh) | Allowed without approval | No |
| 27,000 mAh (≈100 Wh) | Allowed (just under 100 Wh) | No |
If your power bank has no visible Wh label and you cannot calculate it from mAh, err on the side of caution and treat it as subject to the lower limit.
Airline-Specific Policies You Should Check
While TSA sets the baseline, individual airlines can impose stricter rules. Some carriers cap the number of power banks per passenger or require prior approval for certain capacities. Always verify before you pack.
- Check your airline’s battery policy online: Most airlines publish a “hazardous materials” or “lithium batteries” page. Bookmark it before your trip.
- Look for the 100 Wh default: The vast majority follow the TSA standard, but a few (like Southwest Airlines, effective April 2026) limit each customer to one power bank in the cabin.
- Get written approval for 101–160 Wh units: Contact the airline at least 48 hours before departure. Some require an approval form carried with the battery.
- Know your destination’s rules: International flights may follow IATA guidelines, which also permit the same 100/160 Wh tiers but sometimes require additional labeling.
- Carry the original packaging or label: If an agent questions the capacity, a visible Wh or mAh rating proves compliance without delay.
When in doubt, leave the high-capacity power bank at home and bring a standard one — it saves stress at the gate.
How To Pack Your Power Bank For Security
Packing your power bank correctly at home can save you a pat‑down later. Per the FAA cabin requirement, spare batteries and power banks must be kept with you in the aircraft cabin, not just in the overhead bin — meaning they should be in a bag you can keep under the seat if needed.
Follow these tips to breeze through security:
Keep the power bank in an easily accessible pocket of your carry-on. Some airports ask you to remove it from the bag at the X-ray machine, similar to laptops, though TSA does not mandate this universally. Having it ready speeds up screening.
Protect the terminals from contact with metal objects (keys, coins, other batteries) by storing the power bank in its original case or taping the ports with electrical tape. Short circuits during transport are a real fire trigger.
| Situation | What To Do |
|---|---|
| Under 100 Wh — no airline approval needed | Pack in carry-on; no special paperwork |
| 101–160 Wh — airline approval required | Contact airline; carry approval form with battery |
| Over 160 Wh — prohibited entirely | Leave at home; no exceptions |
If your power bank has a power button, turn it off before packing to minimize accidental activation. A device that starts charging inside a bag can generate heat in a confined space.
The Bottom Line
Power banks must travel in your hand luggage — never checked. Most standard models under 100 Wh are fine without approval, but larger units need airline clearance. Always check your carrier’s specific policy and have the battery’s capacity label visible.
Before your next flight, consult your airline’s website for any special limits, especially if you plan to carry a high-capacity power bank or travel internationally with separate battery rules.
References & Sources
- TSA. “Power Banks” The TSA defines power banks as “portable chargers or power banks containing a lithium ion battery” and requires them to be packed in carry-on bags.
- FAA. “Lithium Batteries” The FAA requires that all spare lithium batteries and power banks be removed from the bag and kept with the passenger in the aircraft cabin.